• Tungsten carbide rolls
  • Tungsten carbide rolls
  • Tungsten carbide rolls
  • Tungsten carbide rolls

Tungsten carbide rolls

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Tungsten cemented carbide roller ring is a kind of metallurgical tool which consists of tungsten carbide and cobalt with high hardness and wear resistance. There are ideal for use in applications where strength, durability and longevity are factors. The performance of the tungsten carbide roller is related to the content of the bonding phase metal and the size of the matrix phase--the tungsten carbide powder particle. The different binder content and the corresponding tungsten carbide particle size form different carbide grades. If the content of the metal binder is increased or the particle size of the tungsten carbide is increased, the hardness of the cemented carbide decreases and the toughness increases. Tungsten Carbide (WC) is twice as strong as steel and is similar to corundum in hardness. Tungsten carbide rollers combine superior hardness with resistance to abrasion and wear and they are available in a wide range of sizes. They can also be milled according to the customer's specifications. It has advantage of high wear resistance, long life and high efficiency during the high-speed rolling.

The tungsten cemented carbide rollers have high hardness, and its hardness changes very little with temperature changes. The hardness at 700 °C is 4 times that of high-speed steel; and the elastic modulus, compressive strength, flexural strength, and thermal conductivity are also over 1 time higher than tool steel.

Since the thermal conductivity of the tungsten cemented carbide roll is high, the heat dissipation effect is good, and the time at which the surface of the roll is at a high temperature is short so that the high-temperature reaction time between the roll and the harmful impurities in the cooling water is short. Therefore, the tungsten cemented carbide roll is more resistant to corrosion and cold and hot fatigue than the tool steel roll.
Tungsten Carbide rollers are widely used in metal forming, especially in hot rolling industry mainly for intermediate and last finishing stands to ensuring superior surface finish and dimensional stability of processed metal products. Rolls are also commonly used for wire flattening, de-scaling and straightening applications.
 
Tungsten carbide roller used on the stretch reducing mill for bars, thread steel bars and common wire with the durability 10 to 20 times higher compared to common steel roller. The surface quality and the steel bar size accuracy are greatly improved. The cemented carbide roller reduces effectively the production cost and improves the quality. Roller for Profile Wire Rolling, Flat Wire Rolling, Construction Wire Rolling, Plain Wire Rolling and Welding Wire Rolling, Wire Straightening, Wire Guiding etc.

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As a professional tungsten carbide manufacturer from China, with more than 20 years’ experience, we have skilled engineers and technical know-how, to meet any of your carbide request.

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